You are here: Home » News » News » How to test a furnace limit switch

How to test a furnace limit switch

Views: 0     Author: Site Editor     Publish Time: 2025-11-06      Origin: Site

Inquire

facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
sharethis sharing button
How to test a furnace limit switch

You can test a furnace limit switch at home with the right steps and tools. Always turn off the power and gas before you start for your safety. Gather a multimeter and a screwdriver. These tools help you check if the limit switch works properly. Take your time and follow each step carefully to avoid any accidents.


Key Takeaways

  • Always turn off the power and gas first. This keeps you safe before you test your furnace limit switch.

  • Gather the tools you need. You will need a multimeter, screwdriver, and safety gloves. These help you do the test well.

  • Use a multimeter to check for continuity. This shows if the limit switch lets electricity flow when it should.

  • Change the limit switch if it does not pass the test. Also, replace it if you see any damage. This keeps your furnace safe.

  • Test your furnace limit switch every year. This helps you find problems early and keeps your furnace working safely.


Safety Steps of Testing Furnace Limit Switch

Power and Gas Off

You must focus on safety before you test any part of your furnace. The furnace limit switch acts as a safety device. It stops your heater from running when conditions become unsafe, such as during an overload or a short circuit. You protect yourself and your home when you follow the right steps.

Start by turning off the power to your furnace. Find the switch near the unit or use the circuit breaker. Flip the switch to the "off" position. Next, turn off the gas supply. Locate the gas valve and rotate it until it is closed. Wait a few minutes before you begin working. This step helps prevent accidents and keeps you safe.

Tip: Always double-check that both the power and gas are off before you touch any part of the furnace.


Tools Needed

You need the right tools to test a furnace limit switch. Gather these items before you start:

  • Multimeter: This tool helps you check for electrical continuity, voltage, and resistance.

  • Screwdriver: Use this to remove panels and access the switch.

  • Flashlight: Good lighting helps you see inside the furnace.

  • Safety gloves: Protect your hands from sharp edges and hot surfaces.

HVAC organizations recommend a few extra steps for safety. Inspect for air leaks in the plenum and vacuum lines. These leaks can affect how the safety device works. Perform a burnout test to make sure the furnace limit switch opens the circuit if the furnace gets too hot. This test helps prevent damage to your system.

You keep your furnace running safely when you use the right tools and follow these steps. Always treat the furnace limit switch as a critical safety device. Careful preparation makes the testing process smooth and safe.


Locate Furnace Limit Switch

Locate Furnace Limit Switch


Find the Switch

You need to find the furnace limit switch before you can test it. Start by looking at your furnace. Most residential gas furnaces have the limit switch inside the main cabinet. Remove the front panel to see inside. You will often find the furnace limit switch in the upper right corner of the furnace. This spot is common in many models. Manufacturers place it near the heat exchanger because it needs to sense the temperature in that area.

  • The limit switch is usually in the upper right corner after you remove the panel.

  • Many gas-fired forced air furnaces have the fan limit switch in a similar location.

Look for a small, rectangular or round device with wires connected to it. The switch may have a metal plate or bracket holding it in place. You might see a label or a diagram on the inside of the panel that shows the exact spot.

Tip: Use a flashlight to help you see inside the furnace cabinet. Good lighting makes it easier to spot the switch and any labels.


Access Safely

Once you find the furnace limit switch, you need to access it safely. Make sure you have already turned off the power and gas. Wear safety gloves to protect your hands from sharp edges. Use a screwdriver to remove any screws or clips holding the switch in place. Keep the screws in a safe spot so you do not lose them.

Move wires gently if they block your view. Do not pull or twist them. Take your time and avoid rushing. If you feel unsure, take a photo of the setup before you remove anything. This step helps you remember how to put everything back together.

You now have access to the furnace limit switch and can move on to testing it.


Test Furnace Limit Switch

How a Limit Switch Works

Remove the Switch

You need to remove the furnace limit switch before you can begin testing. Follow these steps to do this safely:

  1. Locate the limit switch under the supply plenum inside your furnace.

  2. Inspect the switch for any visible damage, such as burn marks or loose wires.

  3. Turn off the furnace at the main power switch to prevent electrical shock.

  4. Open the furnace panel using a screwdriver. Note the wiring configuration so you can reconnect everything correctly later.

  5. Disconnect the wires from the limit switch. Move them gently to avoid damage.

  6. Remove the old switch by unscrewing it from its bracket.

Note: Always check for the correct replacement if you need to install a new switch. Match the specifications to your furnace model.


Continuity Test

You can use a multimeter to test a furnace limit switch for continuity. This test helps you find out if the switch allows electricity to flow when it should.

  1. Make sure the power to the furnace is off.

  2. Access the limit switch and disconnect the wires.

  3. Set your multimeter to measure resistance (ohms).

  4. Touch the multimeter probes to the terminals on the switch.

  5. Read the display. If the switch is closed, you should see zero resistance. If the switch is open, you should see infinite resistance.

Tip: If you see infinite resistance when the switch should be closed, the switch is faulty and needs replacement.


Voltage and Resistance Check

You can check the voltage drop and contact resistance to see if the furnace limit switch works properly. Use the table below to compare your results:

Specification

Value

Maximum Voltage Drop

0.1 VDC

Maximum Contact Resistance

0.1 Ohms

Set your multimeter to measure voltage and resistance. Place the probes on the terminals. If your readings are higher than the values in the table, the switch does not work correctly. You need to replace it.


Functional Test

You can perform a functional test to see how the furnace limit switch affects your furnace. Unplug the switch and watch how the control board responds.

  • The control board may fail to start the furnace.

  • You might notice inconsistent operation or error codes.

  • The board may not receive the signals it needs to run safely.

If you unplug the switch and the furnace does not start, this shows the switch plays a key role in safety. You cannot reset a faulty limit switch. You must replace it with a new one that matches your furnace specifications.

Alert: Never try to bypass or reset a faulty furnace limit switch. Always replace it to keep your furnace safe.

You can test a furnace by following these steps. You protect your home and keep your heating system working well when you test furnace limit switch and replace it if needed.


Troubleshooting a Furnace Limit Switch

Common Issues

When you test a furnace, you may find several common issues with a furnace switch. These problems can affect how your heating system works and may cause discomfort at home. Here are some signs you might notice:

  • The furnace stops in the middle of a heating cycle.

  • The furnace keeps running and will not shut off.

  • The furnace does not blow hot air.

  • The furnace turns on and off quickly, which is called short-cycling.

You may also see problems like a dirty flame sensor or overheating from poor airflow. These issues can make the furnace limit switch act up or even cause a lockout. If you want to understand what your test results mean, use this table:


Test Result

Indication

Continuity (low resistance)

The switch works well when the furnace is cool.

No continuity (high resistance)

The switch is faulty and may not shut off the furnace when it gets too hot.

If you see high resistance, you know the switch is not working right. This is one of the most common issues with a furnace switch.


When to Replace

You should replace the furnace limit switch if it fails the continuity test or shows signs of damage. If you notice the furnace does not respond after you test a furnace limit switch, replacement is the safest choice. The part itself usually costs between $4 and $25, but labor and diagnostics can bring the total to $150–$300.

A furnace is a complex piece of machinery. If handled improperly, you may cause it to run inefficiently or create a safety hazard. It’s recommended that you contact a certified technician for a faulty limit switch.

If you feel unsure about troubleshooting a furnace limit switch, call a professional. You keep your home safe and warm when you address common issues with a furnace switch quickly.


You can check your furnace limit switch by using easy steps. Always turn off the power and gas first. Use a multimeter to look for problems. Change any switch that does not work right. Checking often helps your furnace stay safe and work well. The table below lists why routine maintenance is good:


Benefit

Description

Overheat Protection

Stops overheating by turning off burners when it gets too hot inside.

Safe Operation

Makes sure the furnace works safely and lowers risks.

Improved Efficiency

Runs the blower fan to save energy and help the system last longer.

Reduced Repair Costs

Stops too much damage, so you pay less for repairs.

If you are not sure, ask an expert for help. You keep your house safe and warm by taking care of your furnace.


FAQ

How often should you test your furnace limit switch?

You should test your furnace limit switch once a year. Do this before the heating season starts. Regular checks help you catch problems early and keep your furnace safe.


What happens if you ignore a faulty limit switch?

A faulty limit switch can cause your furnace to overheat or shut down often. This can damage your furnace and create safety risks. Always replace a bad switch quickly.


Can you reset a furnace limit switch?

You cannot reset most furnace limit switches. If the switch fails, you must replace it. Never try to bypass or fix it yourself.


What tools do you need to test a furnace limit switch?

You need a multimeter, a screwdriver, safety gloves, and a flashlight. These tools help you test the switch safely and see inside your furnace.

Product range covers Relay, SSR, Micro Switch, Power Semi-conductor Model, etc.

Quick Links

Product Category

Contact Us

   +86-577-57156992
     +86-13626580452
  No.55, Punan 5 Road, Yueqing Economic Development Zone, Yueqing City, Zhejiang Province, 325600 China.
Copyright ©️ 2023 Clion Electric Co., Ltd. Technology by Leadong. Sitemap.